PLANYS integral

The operating system for your factory

clear, configurable, future-proof

  Plasticity control
  Dryer control
  Kiln control
  Car handling/transfer
  Quality management
  Production data acquisition
  Product tracking
  A single user interface for the entire plant future-oriented Web service design browser-based operation


The product

  We offer an integrated solution and documentation for each stage in process management, regardless if you are in the facility,
      the office or at home.

  The state-of-the-art software design of PLANYS integral (based on a central web server with SQL database) together with local
      user philosophy and flexibility provides an optimal solution that fully supports the production process and meets the present
      and future needs of our customers.

  After user login, the full range of functions can be accessed at any time from any workstation - whether on-site, in the office or at
      home. The uniform, familiar interface makes operation easier, thus enhancing user motivation and operating efficiency.


graphics 1: Graphics are freely combinable, indicating all measurement readings
graphics 2: Reports from automatically recorded measurement readings and manual inputs, freely combinable


graphics 3: Standard display for kiln and rotary dryers showing firing and drying curves
graphics 4: Standard display showing a chamber dryer with 33 chambers and dry and wet air overview

Process control system

  PLANYS integral combines a wide-ranging, detailed process control with process analysis.

  PLANYS integral supports a variety of tasks such as kiln control, rotary and chamber dryer control, car transfer and monitoring
      as well as plasticity control, no matter whether developing a new control or modifying an existing one.

Plant optimization as a result of in-stalling the full control system is a core competence
of THERMOPLAN and has been carried out success-fully in many different areas.

Production Data Acquisition (PDA)

  The PLANYS integral PDA module collects data from process automation, operating conditions, quantities and units.

  The system can be configured with respect to which data is collected and to how it is connected. The configuration is
      user-friendly (specialist knowledge is not required) and is menu-driven within the framework of the user interface. It can be
      adapted to plant modifications by the user at any time.

Product Tracking (PT)

  Based on the PLANYS integral overall approach, the PT module allows different types of process data to be transferred
      and merged batch-oriented.

  This allows the relevant production and process factors to be assigned to each product batch.

Quality Management (QM)

  The PLANYS integral QM module helps your quality control to meet the requirements of ISO9001.

  We also offer configurable QM solutions in accordance with individual requirements which support and administer the collection
      of local data and input of quality-related data.

Process integration

  The open PLANYS integral concept supports PLC-driven automated concepts and industrial field bus systems.

  This allows the integration of non-homogeneous automation structures (such as different controls and/or programming
      structures and plant manufacturers).

Independent integration

  Designed and operated as a browser solution - the concept can be easily integrated into
     operational structures.

  Data can be exported directly to other WINDOWS® applications. This reduces the time and effort required to process and
      present information and contributes significantly to efficiency.

Your advantages

  Only one system operated locally

  Only one central system to be serviced and maintained

  All information available online

  The operating structure supports modern, flat hierarchies

  Lateral transfer of information between plant units

  Core competences of THERMOPLAN are

      Plasticity control

      Kiln and dryer control

      Production data acquisition

      Car handling/transfer

      Product tracking

      Plant optimization

  Central documentation, locally accessible

  Integration and extension of existing network structures